Our degree of vertical   
production integration   
unlocks possibilities –   
connector assembly

Smart know-how and state-of-the-art technology

We at Staiger rely on state-of-the-art equipment for all common assembly processes such as soldering, infrared soldering, crimping or insulation displacement. Our injection moulding and hotmelt machines put us in a position to implement even unusual requirements for your applications.

Crimp and soldering technology

Numerous possibilities

Our qualified employees make the right connections with our versatile machinery, including modern semi- and fully automated crimping machines.  

  • State-of-the-art automated crimping machine with integrated crimp force monitoring
  • Fully automated crimping machine
  • Splice technology
  • Pneumatic pliers for twisted contacts
  • Infrared soldering technology
  • Microprocessor-controlled soldering stations
Plus
27064

Hybrid cable on multi-pin round connector with integrated CAT cable

Plus
27066

Push-pull connector, 10-pin, with overmoulded coloured anti-kink sleeve and overmoulded strain relief sleeve for device side

Plus
27071

Round connector with bayonet lock, assembled with customer-specific 3D-printed enclosure, lined with hotmelt for improved strain relief

Plus
27075

Individual stranded conductors, assembled on circuit board connectors, with integrated ferrite sleeve

Plus
27072

Customer-specific cable with encapsulated USB port and biocompatible outer sheath, waterproof, round connector or push-pull connector with overmoulded anti-kink sleeve, with end cap to facilitate cleaning

Plus
27076

Snap-in connector, fully encapsulated, assembled on medical technology cable with extremely small cross-section (AWG40), customer-specific encapsulation, ready-to-install on the device side with circuit board connector

Plus
27088

Customer-specific cable for medical technology, assembled to circular connector with integrated electronics and overmoulded strain relief sleeve for device side – comprehensive solution with the circuit board assembled by Staiger

Plus
27089

Hybrid cable with heat-shrink tubing: 2 coaxial lines, 13 signal lines, 2 supply lines, soldered to 19-pin push-pull connector

Plus
27090

Female built-in connector with bayonet lock, assembled with individual stranded conductors for circuit board connection

Plus
27063

Complex cable harness for systems or mechanical engineering: featuring several different integrated round cables in protective tubing for use in harsh environments

Plus
27073

Cable harness with twisted-pair wires (twisted conductor pairs) using crimp technology

Plus
27080

Hermaphroditic rectangular connector with assembled individual stranded conductors

Plus
10667

Round connector in brass, seawater-protected

Plus
10978

Connector with turned contacts for demanding specifications

Plus
10993

Miniature connector: stranded wires soldered with soldering sleeves using infrared technology

Plus
22114

Round cable on 19-pin push-pull connector with extremely small installation space requirements

Plus
22115

Connection cable: round connector with turned crimp contacts for demanding specifications

Insulation piercing technology

Wide-ranging experience

We implement reliable insulation piercing connections based on a wealth of experience and expertise. For example, our lamination technology enables us to produce ribbon cables consisting of shielded round cables with individual stranded conductors with any configuration and a pitch 1.27 mm.

Plus
27065

Round cable, laminated to form a ribbon cable for insulation piercing technology, with overmoulded elements for secure fixing while routing

Plus
27069

RJ45 to RJ45 data cable with highly robust design for industrial use

Plus
10969

Ribbon cable harness

Plus
10975

Round cable, laminated to form a ribbon cable for insulation piercing technology

Plus
22095

Round cable, laminated to form a ribbon cable, shielded connection between circuit board connectors

Plus
22096

Round cable, laminated to form a ribbon cable for insulation piercing technology

Encapsulated solutions

Encapsulated solutions

Our encapsulation technology is perfect for circuit boards, coils and connectors. It provides kink protection, strain relief and smooth cable penetration. We would be happy to advise you on the design and manufacture of suitable tools meeting your requirements.

Plus
27067

Connection cable for medical technology: push-pull connector with overmoulded anti-kink sleeve, encapsulated Y-distributor, customer-specific coloured and encapsulated connector, colour coding for safe handling

Plus
27068

Coiled cable with ergonomic handle, integrated push-button and electronics, encapsulated using a hotmelt process

Plus
27070

Connection distributor with M12 plug connector, integrated electronics, encapsulated using a hotmelt process

Plus
27085

M8 with a special cable unavailable as a standard catalogue item

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27086

Cable for customer-specific USB port, waterproof encapsulation, for rear panel installation

Plus
27087

Round connector with bayonet screw fitting and encapsulated housing for tightness and superior strain relief

Plus
27091

Complete three-part set for measurement technology: connection cable with BNC connector and overmoulded anti-kink sleeve, hermaphroditic connection adapter female Sub-D to two BMC connections, fully hotmelt encapsulated. Identification via barcode wrap-around label. Logo integrated in the encapsulation. Including ready-to-install device connection cabling, also with hermaphroditic Sub-D.

Plus
27094

Motor connection circuit board, assembled on round cable and installed in the housing, with overmoulded strain relief

Plus
22118

7-pole round cable with conductors spliced into multiple individual cores, encapsulated with hotmelt for superior strain relief

Plus
22111

Distributor circuit board, round cable on coax cable, hotmelt-encapsulated

Plus
27093

Cable with integrated electronics for measurement technology: circuit board and cable assembly, fully hotmelt-encapsulated – comprehensive solution from a single source.

Services

Quality appreciated around the world – from development and series launch to production and delivery. You can rely on Staiger. Hands down!  

Circuit board assembly

Our modern machinery enables us to accommodate your requirements with great flexibility. This puts us in a position to implement requirements quickly and in line with scheduling.

System solutions & assembly groups

Our expertise in connectivity, assembly and encapsulation technology makes us the perfect manufacturing partner for assemblies and systems.

Request a quote or
expert consultation now!